Recent
Work
Performance Packaging
Stock cartons to bespoke design
Bespoke Design Packaging
Built around your requirements
Cost Effective Packaging
Strategic design to aid costs
Experience
Over 30 years in the industry
Recent Projects
Some of our recent projects undertaken in house
Below is a small assortment of projects that we have worked on in house. We can accommodate a vast range of requirements for packaging and work with you to create a solution.
Our in house design team can help you to decide styles and materials best suited to your needs, and can create custom made samples which can include 3D renderings and even print, so you can see your packaging in a working environment before committing to a final design.
Want to see our manufacturing process?
Designed and manufactured in house
As we have the resources to design and manufacture our bespoke design products in house, it gives us the opportunity to fine tune and test designs before they go to production.
If you would like to see some of the manufacturing processes, then please take a look at some of our videos on our youtube channel.
See our Zund digital cutter in action below, tackling a tough cross ply board design.
Some of our recent work
Promotional Lorry Box
One of our first projects we undertook was a promotional item to give to our customers. Our design brief was to be something that represented what we are able to achieve, that also promoted our business, and had contact information visible.
These small Mega-Pak Lorries are filled with sweets, and offer a great promotional product that helps our customers remember us.
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Promotional Lorry Box
Solid board printed box
4 colour digital print
Flat packed for postage
Corrugated Plastic Tray & Fitting
Using multiple materials this project was developed to transport a high quality machined part.
The use of corrugated plastic instead of corrugated board offers high protection, and is easily and quickly produced on our digital cutting table.
The foam is added for further protection, and the integrated plastic locks keep everything together securely.
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Corrugated Plastic
Tray & Fitting
3mm Corrugated Plastic Sheet
Custom made foam
Reusable pack
Custom Shipping Case
We were approached by a customer to produce a shipping case to transport an expensive and fragile aircraft component.
We developed a foam fitting which is made from both ether foam (for strength and rigidity) and soft foam (to protect delicate parts) which was glued into the base of a corrugated tray. A strong corrugated outer is then placed over the component before being secured into place using locking hand holes.
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Custom Shipping Case
Custom designed outer
Ether foam for rigidity
Combination of materials
Component Box
We were asked by a customer whether it was possible to view a sample of a printed box before they went to full production. In order to do this we had to design the artwork to fit the box exactly before digitally printing it onto mounting paper. This was then laminated to some single wall corrugated board and the cut to shape on our Zund digital cutter.
Using reference points on the artwork meant that we were able to line up the print exactly to the cutter guide giving a true representation of the final printed box.
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Component Box
Custom designed artwork
Print mockup laminated to box
Turnaround time – 1 day
Protective Shipping Pack
For this particular project we were asked to produce a shipping box that would protect the high quality metal finish of the product and allow easy inspection before it was removed from the packaging. By creating a ether foam pad which was cut to the exact shape of the product it allowed the metal part to be cable tied into place within the box.
Holes in the base of the box meant that the foam and metal part cannot move during transport and the product can only be removed from the box after inspection.
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Protective Shipping Pack
3mm Corrugated Plastic Sheet
Custom made foam
Reusable pack
Dufaylite Fitting
The customer was in need of a new solution for sending fragile components through transit that were moving around during shipping. The products were measured and a design was drawn up to accompdate the product, and accompanying components all in the same box.
The result is a strong, safe shipping pack that can transport the products safely.
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Custom Shipping Case
Made in house
Custom fit to customer spec
Strong, rigid material
Suspension Pack
A client presented us with a problem with shipping one of their fragile products, whereby the product was getting damaged in transit. They had a few stipulations for us when designing a solution. One was to keep the product away from the edges of the box, and two, to use recyclable materials only.
Our in house team came up with a nifty suspension idea to address both of the requests from the client.
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Suspension Pack
Custom Design
Retention Panels
Small Quantity
