Double Wall Cases

What is a Double Wall Corrugated Case?

A Double Wall Corrugated Case is made with two fluted layers and three liners, providing significantly greater strength compared to single wall variants. This construction ensures added protection for goods during storage and transit, especially in demanding supply chains.

At a Glance: Key Features of Double Wall Corrugated Cases

• High strength and crush resistance

• Suitable for heavy or fragile items

• Improved stacking performance

• Excellent puncture resistance

• Customisable in size and printing

• Supplied flat-packed for efficient storage

Benefits of Double Wall Corrugated Cases

Cost-Effectiveness

• Reduced risk of product damage lowers returns and replacements

• Efficient for bulk shipping and long-distance transport

• Competitive pricing when purchased in volume

Versatility

• Suitable for a wide range of industries including electronics, engineering, and e-commerce

• Can be tailored to specific sizes and requirements

• Printable for branding and handling information

Durability

• Withstands greater external pressure and weight

• Offers improved performance in cold chains and humid environments

• Compatible with additional protection such as foam inserts or liners

Sustainability

• Made from recyclable materials

• Reusable for multiple shipping cycles

• Supports eco-conscious supply chain practices

Strengths & Weaknesses

Strengths:

• Superior protection for valuable or heavy goods

• Better performance in stacking and transit

• Reduces damage-related costs and risks

• Adaptable to custom applications

Weaknesses:

• More expensive than single wall alternatives

• Heavier, which can marginally increase shipping costs

• Over-specification for lightweight or low-value items

Conclusion

Double Wall Corrugated Cases offer a robust and reliable packaging solution for applications that demand extra strength. Whether you’re shipping industrial components, electronics, or fragile goods, their reinforced construction ensures products arrive safely and intact. While they come at a higher cost than single wall options, their durability and protective performance often justify the investment for critical packaging needs.